Yemotokari Paint Shop ye Turnkey Automated Coating Solutions

 

Automotive Paint Shop ndeye turnkey automated coating system inobatanidza pretreatment, robotic spraying, kurapa, kudzora kwezvakatipoteredza, uye conveyor automation. Yakagadzirirwa maOEM emotokari uye vatengesi veTier 1, inopa kuenderana kwemhando yepamusoro uye yakakwirira-kugadzirwa kwakanaka kwezvikamu zvepurasitiki, zvinhu zvemukati, zvigadziriso zvekunze, marambi, uye zvikamu zvesimbi.

 

 
  • Airbag Automatic Robot Inline Tracking Painting Line
    Airbag automatic robhoti inline tracking paint line inyanzvi yekukoira sitimu yekushandisa-yakanyatsokodzera marobhoti-akatarisana neaxis uye chaiwo-maalgorithms ekutevera nguva kuti arambe...
    ona zvakawanda
  • Bumper Paint Line
    Mutsara wependi wakanyatsobatanidzwa wakagadzirirwa kugadzira mota-nehuwandu hwakawanda, unounza zvinonamira zvakanaka, zvinoyevedza, uye kutevedzera zvakatipoteredza.
    ona zvakawanda
  • Hard Coating Plant
    Iotomatiki yeUV hard coating chirimwa chakagadzirwa chakanangana nemidziyo yemotokari, inopa kukwirira pamusoro pekukwenya, anti-kushanda kwemhute, uye kusimba kwakawedzerwa kwekunze uye mukati...
    ona zvakawanda
  • Mota Mirror Paint Shop
    Chitoro chependi chegirazi remotokari chigadziriso, chakakwira-chakanyanya kurongeka chivakwa chakagadzirwa kuti chigadzirise dzimba dzakaomarara dzemagirazi ekumashure uye maviri-akasanganiswa...
    ona zvakawanda
  • Grill Paint Shop
    Grill Paint Shop inogadzirwa zvakanangana nePP automotive grilles, ichibatanidza robhoti application uye workpiece kutamisa matekinoroji kuti iunze zvizere-process otomatiki kubva mukurapwa,...
    ona zvakawanda
  • Zvikamu zveMota Paint Shop
    Chitoro chependi chemidziyo yemotokari chinoshandiswa zvakasiyana-siyana,{0}}chinoremerwa{0}}chinzvimbo chakakoshwa chakagadzirwa kuti chigadzirise musanganiswa wakasiyana-siyana, kunze uye...
    ona zvakawanda
  • BMC Base Coat Line
    BMC base coat line ibasa rinorema-, yakakwirira-yakanyatso shanduka yakagadziridzwa kuisa maprimers anotsvedzerera pane yakaoma thermoset BMC reflector substrates, kubatanidza marobhoti uye...
    ona zvakawanda
  • Headlight Hardcoat Line
    Iyo Headlight Hardcoat Line yakagadzirirwa kurovera otomatiki kwePC headlight uye taillight lenzi, kubatanidza dedusting, kuyerera kana kupfapfaidza coating, IR flash-kudzima, UV kupora, kutonhora...
    ona zvakawanda
  • Antifog Coat Line
    Anti-fog coating line iine otomatiki inoenderera mberi yekugadzira sisitimu inoshanda uye inorapa specialized hydrophilic chemical layers pamafirimu epurasitiki kana kuti rigid substrates...
    ona zvakawanda
  • Carlamp IR UV Kurapa Mutsetse
    Carlamp IR UV Kurapa Mutsetse inobatanidza infrared leveling uye UV kurapa mune inoenderera otomatiki sisitimu yekupfeka, ingi, uye zvinonamira.
    ona zvakawanda
  • Piano{{0}Black Interior Paint Shop
    Piano{{0}ichitoro chependi nhema inzvimbo yakashongedzwa neindasitiri yakashongedzwa kuti ishandise zvakanyanya-gloss, girazi{2}}kupedzisa mabhachi matema panzvimbo yakakwirira{3}}yekupedzisira...
    ona zvakawanda
  • Mvura-Borne Paint Automatic Painting Line
    Mutsetse wependi yemvura{{0}inotakurwa nependi yeotomatiki igadziriso yeindasitiri yakagadziridzwa kuti ibate kutaridzika kwepamusoro uye kunyorova kunodiwa kwe eco-mabhachi anoyemurika kuti...
    ona zvakawanda
Chekutanga 12 Last
 

Zvidimbu zvehunyanzvi

 

Parameter

Injiniya Yakatsanangurwa & Standard

Max. Component Dimensions

1800 × 2000 × 900 mm (W × H × D) (Customizable for bumper, body panels, uye zvimwe zvinhu zvemotokari)

Conveyor Pitch & Speed

Imbwa Kureba: 1000 mm; Inotakura Pitch: 2000 mm (Inogadziriswa mutsara kumhanya zvinoenderana nezvinodiwa zvekugadzira)

Unyanzvi Kuwanikwa

Yakakura kudarika kana yakaenzana ne98% Kushanda Kuwanikwa (yePaint Shop uye Spray Application)

Production Cycle Time

asingasviki 52 seconds per Jig-ku-Jig (Optimized through 3D simulation)

Capacity & Operating Regimes

Kusvikira kumaawa makumi maviri nemana / zuva, mazuva 260 / gore (mashifu matatu / zuva); Yakakura kupfuura kana yakaenzana ne1200 m² pendi yepasi / zuva

Mhepo Yekugadzira{{0}Up Unit (AHU)

Positive{{0}kudzvanyirira mamiriro ekunze kuchengetedza 23℃± 3℃uye 60% RH ± 10%

Spray Booth Downdraft Velocity

Minimum 0.35 m/s yunifomu yakatwasuka mhepo inoyerera munzvimbo yekupenda

Cleanroom Standard

Kirasi 10,000 huru yakavharirwa neKirasi 1,000 / Kirasi 100 yemuno FFU laminar kuyerera kwemhepo

 

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Product Categories

Automotive Component Paint Lines

  • Airbag Automatic Robot Inline Tracking Painting Line
  • Bumper Paint Line
  • Grill Paint Shop
  • Zvikamu zveMota Paint Shop
  • Mota Mirror Paint Shop
  • Fuel Lid Rotary Paint Line
  • Bata Paint Line
  • Robotic Paint Line

Automotive Mwenje Coating Systems

  • Hard Coating Plant
  • Headlight Hardcoat Line
  • Headlamp Coating Line
  • Antifog Coat Line
  • Carlamp IR UV Kurapa Mutsetse
  • BMC Base Coat Line
  • Interior & Decorative Coating Solutions
  • Piano{{0}Black Interior Paint Shop
  • Mvura-Borne Paint Automatic Painting Line
  • Mvura-inotakurwa neOtomatiki Paint Line Yezvikamu Zvemotokari

Yakazara Paint Shop & Production Systems

  • Turnkey Paint Shop
  • Paint Booth
  • 2K otomatiki Paint Kusanganisa System

 

Zadzisa Turnkey Paint Shop Configuration

 

System Module

Integrated Equipment & Technologies

Surface Pretreatment System

Simba rekugezesa kugezesa, DI mvura yekugeza, ine simba CO₂ kuchenesa chando, kurapwa kwemurazvo, uye kubvisa guruva reionized.

Robotic Spraying & Paint Supply

6-axis ATEX-asina kuputika marobhoti, electrostatic rotary mabhero, HVLP pfap pfuti, uye otomatiki 2K kusanganisa pendi masisitimu.

Kuomesa & Kurapa System

Matunero eIR, -mahovhoni anopisa mhepo, nitrogen -yakacheneswa maUV ekupopa, nenzvimbo dzekutonhodza.

Conveyor & Material Kubata

Simba & emahara epamusoro anotakurisa, pasi skids, turntables, kutamisa marobhoti, uye RFID workpiece yekutevera.

Environmental Control System

VOC kurapwa masisitimu (RTO / kabhoni concentrators), yakaoma/inonyorova yekusefa zvikamu, uye tsvina yekuchenesa mhinduro.

 

Automated Painting Process Flow
Preatment → Kuomesa / Kupenya-Kudzima → Robhoti Kupfapfaidza → Leveling → Kurapa → Kuongorora Hunhu → Packaging / Gungano

 

Kugadzira Zvakanakira
 

Yekutanga Yekutanga-Pass Yield (FPY Yakakura kupfuura kana kuenzana ne92–95%)

Kuchenesa mukamuri kusefa, kubviswa kweguruva neionized, uye kunyatso kudzora kwezvakatipoteredza kunoderedza mitengo yebasa uye njodzi yekuremara kwepasi.

Kukurumidza Kuchinja Ruvara Kugona (<15 Seconds)

Mavharuvhu anovhara otomatiki ane solvent{0}air pulse cleaning anogonesa kukurumidza kuchinjika kweruvara uku uchidzikisa pendi nemarara ezvinonyungudutsa.

Multi{{0}Material Production Flexibility

Siemens PLC{{0}based recipe management inotsigira kukurumidza kuchinja pakati pePP, ABS, PC/ABS, BMC, simbi, uye zvikamu zvakaumbwa.

Kuchengetedzwa & Kutevedza Kwezvakatipoteredza

ATEX explosion-proof components, VOC kurapwa masisitimu, uye emission control solutions zvinotsigira kuchengetedzwa kwepasirese uye zvinodiwa nemhoteredzo.

 

 

Kudzora Kwemhando & Kugadziriswa Kwefekitari

Pre{{0}Shipment Validation (FAT)

Gungano rakazara, 72-awa inoenderera mberi mechanical dry run, PLC otomatiki logic verification, uye airflow balance test (Yakakura kupfuura kana kuenzana ne0.35 m/s) inoitwa panzvimbo yedu zviuru gumi zvesqm isati yatumirwa.


Maitiro & Parameter Audits

Sensor calibration, kurapa oven tembiricha yekufanana kuyedzwa, uye fluid yekuendesa kudzvanywa kuoneswa kunoitwa kuti ive nechokwadi chekugadzikana kwekugadzira kuita.


Quality Management Certification

Equipment inogadzirwa pasi pe ISO9001, ISO14001, uye ISO45001 manejimendi masisitimu, ane ATEX/IEECx explosion-umbowo hwekugadzirisa huripo hwenzvimbo dzine njodzi dzekupfapfaidza.

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Sei Tisarudze

20+ Makore eTurnkey Coating Experience
Kubva 2005, takaendesa zviuru zveautomated coating mitsara pasi rese mumotokari, zvemagetsi, uye maindasitiri emuchina anorema.

 

Kuvimbwa neGlobal OEMs & Indasitiri Vatungamiriri
Kubudirira kwepurojekiti kwakaratidzwa ne-mhando dzepasi rose seBYD, BASF, Yanfeng, neMarelli, zvichitsigirwa nekudyidzana neSiemens, Fanuc, neABB.

Pedzisa Mu-House Manufacturing Base

Dzino muzinda muShenzhen rine chirimwa chemazuva ano chiri kuHeyuan, chinopa-kukwanisa kwakazara kubva kuR&D kusvika pakugadzira nekuyedza.

Smart Controls & Proprietary Patents

Tichibata ma patent akawanda ekupfapfaidza otomatiki, masisitimu edu anoratidza-nguva chaiyo yekutarisa kuyerera kwependi, kusanganisa kweMES, uye 24/7 kuretu dambudziko.

Global Engineering Chiitiko

Nemapurojekiti anounzwa munyika 20+ dzese, zvikwata zvedu zvemainjiniya zvinotsigira vatengi vepasi rese nekuisa mukati, kuunza, uye mabasa ehunyanzvi.

 

Global Delivery & Technical Support

Export Packaging & Shipping

Makabati ekudzora uye zvinhu chaizvo zvinodzivirirwa nevacuum-yakavharwa inodzivirira-static uye mwando-inodzivirira kurongedza. Zvimiro zvinorema zvakachengetedzwa muISPM-15 yakasimbiswa makrete emapuranga ane optimized midziyo yekurodha.

Pa-Kuiswa kweSite & Kutumirwa kweSAT

Mainjiniya emumunda anotsigira kuungana kwemagetsi, kubatanidzwa kwemagetsi, robhoti parameter gadziriso, saiti yekugamuchira kuyedzwa (SAT), uye kudzidziswa kwevashandisi. Yakajairika kutumwa kunotora 3-4 mavhiki.

Remote Support & Warranty

Inosanganisira 12-mwedzi wepasi rose waranti, 24/7 kure yekuongorora tsigiro (<2-hour response time), and spare parts assistance using globally standardized brands such as Siemens, Fanuc, ABB, and SMC.

 

Zvitupa zvedu

 

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FAQ

 

Q: Ndezvipi zvigadzirwa zvinogona kugadziriswa neMotokari Paint Shop?

A: Zvitoro zvedu zvependi zvemotokari zvakagadzirirwa mapurasitiki, simbi, uye zvinhu zvakaumbwa, zvinosanganisira mabumpers, magrille, magirazi, zvibatiso, zvivharo zveairbag, zvigadziriso zvemukati, marambi emberi, uye zvimwe zvikamu zvemotokari. Iyo sisitimu yekumisikidza inogadziriswa zvinoenderana nechikamu geometry, coating zvinodiwa, uye vhoriyamu yekugadzira.

Mubvunzo: Ndeupi ruzivo rwunodiwa kugadzira shopu yependi yemotokari?

A: Isu tinowanzo kuda chigadzirwa kudhirowa kana samples, zvinhu zvakatemwa, coating mhando, chinangwa chekugadzira chinongedzo, fekitori marongero, uye mhando zvinodiwa. Zvichienderana nezvakaiswa izvi, timu yedu yeinjiniya inovandudza dhizaini yekugadzira, kumisikidzwa kwemidziyo, uye 3D dhizaini simulation.

Mubvunzo: Ndeupi hushoma hwekuraira huwandu (MOQ) hwechitoro chependi yemotokari?

A: Zvitoro zvependi yemotokari zvinogadzirwa sezvirongwa zvakakwana{{0}zvinoenderana nemhinduro. Iko hakuna MOQ yakagadziriswa. Imwe neimwe sisitimu inogadziriswa zvinoenderana nezvinodiwa zvekugadzira, saizi yechikamu, otomatiki level, uye fekitori mamiriro.

Mubvunzo: Zvinotora nguva yakareba sei kuti upedze purojekiti yemotokari yependi yependi?

A: Yakajairika turnkey purojekiti inoda angangoita 12-16 mavhiki, kusanganisira engineering dhizaini, 3D simulation, kugadzirwa kwemidziyo, Fekitori Kugamuchira Kuedzwa (FAT), kutumira, kuisirwa, uye Saiti Yekugamuchira Kuedzwa (SAT).

Mubvunzo: Unoona sei kuti A-class surface quality yezvikamu zvemotokari?

A: Isu tinosanganisa Kirasi 10,000 yakachena nharaunda nharaunda, yemuno Kirasi 1,000 laminar airflow, ionized kubviswa kweguruva, AHU mamiriro ekunze, uye chaiyo marobhoti yekupfapfaidza paramita kuderedza kusvibiswa kweguruva, svumbunuro yeorenji, uye kukanganisa kwekupfeka.

Mubvunzo: Unosarudza sei pakati pekupfapfaidza kwerobhoti uye kudzoreredza masisitimu ekupenda?

A:6-axis marobhoti masisitimu akakodzera mativi e3D akaomarara semabhampa, magirazi, uye mibato inoda kuwanda-makona. Kudzorera masisitimu anokodzera zvirinani kune zvigadzirwa zvemhando yepamusoro zvine maumbirwo enguva dzose uye nzira dzakagadzikana dzekupfeka.

Mubvunzo: Iyo shopu yependi inogona kubata zvakasiyana zvekupfeka zvinhu?

A: Hongu. Sisitimu iyi inogona kugadzirwa kuti iite maraya anobuda mumvura, -pendi dzakanyungudika, 2K polyurethane coatings, UV coatings, uye yakakwirira-gloss finishing systems. Paint yekugovera michina uye maitiro ekurapa anogadziriswa zvinoenderana neiyo yekuputira chemistry.

Mubvunzo: Unoderedza sei tsvina yepende panguva yekugadzira?

A:Sitimu iyi inoshandisa kusanganisa pendi otomatiki, kuendesa mvura chaiyo, RFID{{0}inoenderana nekugadzirisa resipi, uye nekukurumidza ruvara{1}kuchinjira tekinoroji kuderedza kurasikirwa nekubvisa uye kunatsiridza mashandisirwo ependi.

Mubvunzo: Ndeapi matanho ekuchengetedza anotsigirwa kune-based pendi applications?

A:Mazoni espray, masisitimu ekupa mvura, uye zvikamu zvemagetsi zvinogona kugadzirwa zvinoenderana neATEX neIECEx explosion-zvinodiwa zvinoratidza. VOC kurapa mhinduro dzakadai seRTO uye kabhoni yekumisikidza masisitimu inogona zvakare kubatanidzwa zvinoenderana nemamiriro ekunze.

Mubvunzo: Unopa here kuisirwa uye mushure-rutsigiro rwekutengesa kumapurojekiti emhiri kwemakungwa?

A: Hongu. Isu tinopa mhiri kwemakungwa kuisirwa, kutumwa, kudzidzisa opareta, uye SAT kusimbiswa. Iyo sisitimu inosanganisira waranti yemwedzi gumi nemiviri, tsigiro yehunyanzvi hwekure, uye rubatsiro rwezvimedu zvepasi rose zvakamisikidzwa zvinhu kubva kumhando dzakadai seSiemens, Fanuc, ABB, uye SMC.

Isu tiri vamwe veakanyanya hunyanzvi emotokari pendi chitoro vagadziri uye vatengesi muChina, zvakare tinotsigira yakagadziridzwa sevhisi. Ndapota inzwa wakasununguka kutenga chitoro chepamberi chependi yemotokari inotengeswa pano kubva kufekitari yedu. Welcome kuti tibatane nesu quotation.

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