Product Overview
Grill Paint Shop inogadzirwa zvakanangana nePP automotive grilles, ichibatanidza robhoti application uye workpiece kutamisa matekinoroji kuti iunze zvizere-process otomatiki kubva mukurapwa, kubata, kuwanda-layer coating, flash{2}}kudzima, uye kurapa kusvika pakuongororwa kwekupedzisira.
Zvidimbu zvehunyanzvi
Dedicated Reciprocating Spray System
|
Parameter |
Kutsanangurwa Kwehunyanzvi |
|
Axis Configuration |
Standard 3-axis (X/Y/Z); sarudzo 4-axis oscillating system |
|
Kushanda Kushanda Range |
X: 1,500–3,000 mm; Y: 800–1,500 mm; Z: 1,000–2,000 mm |
|
Reciprocating Speed |
Zvisina nhanho zvinogadziriswa, 0.3-1.8 m / s; grid area: approx. 0.5 m/s; kumucheto: approx. 1.2 m/s |
|
Spray Gun Adjustment Angle |
± 25 dhigirii yakatwasuka uye yakachinjika |
|
Spray Gun Configuration |
6–12 HVLP electrostatic spray pfuti pachiteshi, dzakarongwa pamusoro, pasi uye mativi |
|
Dzokorora Positioning Kururama |
±0.03 mm |
|
Operating Modes |
Grid Mode / Edge Mode / Hybrid Mode |
Rotary Fixture System
|
Parameter |
Kutsanangurwa Kwehunyanzvi |
|
Kutenderera Speed |
Kugadziriswa kusina nhanho, 5-15 rpm |
|
Maximum Load per Fixture |
Zvishoma pane kana kuenzana ne20 kg |
|
Fixture Layout |
Dense modular marongerwo ane chinovhiringidza{0}magadzirirwo emahara |
|
Dhiraivha System |
Geared mota + yakawiriraniswa kutapurirana |
Spray Booth & Environmental Control System
|
Parameter |
Kutsanangurwa Kwehunyanzvi |
|
Cleanroom Kirasi |
ISO Kirasi 8; 22 ± 2 dhigirii; 55 ± 6% RH |
|
Airflow Dhizaini |
Mhepo yepamusoro + yakawanda-yakananga divi exhaust; dzvinyiriro yakaipa: −13 kusvika −22 Pa |
|
Booth Construction |
Izere mukati mesimbi isina tsvina-ine anti-kuposhera zvimiti |
Automated Painting Process
Loading → Rotary Fixture Positioning → Degreasing & Dust Removal → Plasma Activation (Optional) → Static Elimination → Reciprocating & Rotary Combination Coating → Anti-Kuwedzera Kukwirira → Kukwirisa{1}}Tembiricha Kurapa (Kusvika → Kusvika → Conniform Madhigirii matatu) Multi-Stage Cooling Tunnel (inounza tembiricha yebasa iri pasi pe40℃kuti mativi agadzikane) → Chitarisiko & Kuongorora Kwekuita → Kuburutsa
Loading & Fixturing
Manual kana otomatiki kurodha pane inotenderera zvigadziriso. Fixture marongerwo anofananidzwa nechikamu saizi.
Surface Conditioning
Kuchenesa, kubvisa guruva, static kubviswa, uye sarudzo yeplasma kurapwa.
Coating
X/Y/Z inodzokorodza pfapfaidzo ine rotary fixture mafambiro ekuvhara mayunifomu ekuvhura, mipendero, uye nzvimbo dzakadzoserwa.
Kurapa & Kutonhodza
Kuvheneka kwakadzora-kukadzimwa, kuchirapa kusvika padhigirii 140 , uye kutonhora kusvika pasi pe40 madhigirii asati aongororwa.
System Configurations
Pretreatment Subsystem:Kuchenesa otomatiki, static control, uye pamusoro pesimba rekugadzirisa.
Coating Subsystem:Mechanical X/Y/Z reciprocators, HVLP electrostatic assemblies, uye precision fluid delivery modules.
Conveyance Subsystem:Synchronous drive-motor systems uye rotary indexing fixtures kuti zvirambe zvichifambiswa.
Environmental Subsystem:Stainless-matumba ekuchengetera simbi ane anti-madziro adhesion uye zoned pressure management.
Thermal & Inspection Subsystem:Multi-mazoni convection oveni, tunnel dzekutonhodza, uye automated dry-kuyerwa kwefirimu.
Applications
Automotive Exterior Components:Yakagadzirirwa kukwirisa-kuvharisa kwePP pamberi pegrill, kumashure kwegrill, nekushongedza ekunze kwepurasitiki.
Tier-1/Tier-2 Kugadzira:Inokodzera otomatiki mitsara yekugadzira inoda inodzokororwa coating maitiro uye inoenderera chikamu chekubata.
Multi-Layer Coating Systems:Inogona kugadziridzwa kune yakajairika mota 3-bhachi maitiro: Primer → Basecoat → Clearcoat
Iyo yekupfekedza kutevedzana uye maparamendi ekugadzirisa anosarudzwa zvinoenderana nezvinodiwa nemupi wependi.
OEM / ODM Customization Maitiro
Consultation & Analysis
Wongororo ye:
Factory marongerwo
Chikamu zviyero
Chikamu dhizaini kana 3D modhi
Coating zvinodiwa
Chinangwa chekugadzira kugona
Utility mamiriro
Injiniya & 3D Dhizaini
Yakagadzirirwa dhizaini dhizaini, dhizaini dhizaini, dhizaini dhizaini, uye process flow inogadzirwa zvinoenderana nezvinodiwa zveprojekiti.
Kugadzira & FAT
Equipment inogadzirwa uye inoedzwa isati yatumirwa. Fekitori Yekugamuchira Yekuedzwa inogona kuitwa zvinoenderana neyakabvumiranwa tekinoroji zvirevo.
Installation & Commissioning
Mechanical, magetsi, pneumatic, uye process masisitimu anoiswa uye anotumirwa panzvimbo yemutengi.
Kudzidzisa & Kutsigira
Dzidziso yevashandisi, zvinyorwa zvehunyanzvi, rutsigiro rwekukomisheni, uye{0}}zvikamu zvasara zvinopihwa zvinoenderana nehukuru hweprojekiti.
Kudzora Hunhu & Kutevedzera
Kuoma-Kukobvu Kwefirimu (DFT)
Kusimbiswa kwekuvhara kuvaka kune yakaoma geometries, kuchengetedza musiyano mukati mechinangwa chekushivirira.
Adhesion Testing
Muchinjikwa-hatch adhesion bvunzo inogona kuitwa kuti uongorore kunamira kwekubatisa papolypropylene substrates zvinoenderana neyeyedzo inoshanda.
Surface Quality Inspection
Inspection inogona kuvhara:
Sagging
Pinholes
Guruva uye chidimbu chinosanganisirwa
Uneven coating
Edge coverage
Zvimwe zvinokanganisa chitarisiko
Environmental Resistance
Murabhoritari kuyedzwa kuvhunduka kwekushisa, kusaita mwando, uye-chip performance yematombo.
Kutevedzera Mitemo
Yakavakwa ku ISO 9001, ISO 14001, uye ISO 45001 masimusi, inotsigirwa nevaridzi vepakati tekinoroji patents.
FAQ
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