Product Overview
Iyo Headlight Hardcoat Line yakagadzirirwa kurovera otomatiki kwePC headlight uye taillight lenzi, kubatanidza dedusting, kuyerera kana kupfapfaidza coating, IR flash-kudzima, UV kupora, kutonhora uye kuongorora.
Zadzisa Headlight Hardcoat Maitiro
Loading → Cleanroom Preheating → Electrostatic Dedusting → Precision Hardcoat Application (Kuyerera/Kupfapfaidza) → IR Flash-inodzima (Solvent Evaporation) → UV Kurapa → Kumanikidzira Kutonhodza → Kuongorora → Kuburutsa
Kugadzirira Kwepamusoro-Kuchenesa, dedusting uye preheating kuve nechokwadi chakakodzera substrate mamiriro uye coating adhesion.
Coating &Kurapa -Flow/spray coating inoteverwa neIR flash-yakadzimwa uye UV kupora kuti uwane kukora kwejasi rakaomarara uye kupora zvachose.
Kutonhodza & Kuongorora -Kumanikidzirwa kutonhora uye kuongorora kwekupedzisira kwehukukutu hwekuputira, kutaridzika kwepamusoro uye kunaka kwemaitiro.
Main System Configuration
Loading & Preheating System:Otomatiki kana manual kurodha nekuchenesa preheating kugadzirira substrate pamusoro.
Electrostatic Dedusting System:-ma ion mabar ekushanda zvakanaka uye mayuniti ekuunganidza huruva kuti abvise zvidimbu zvepasi zvisati zvaiswa.
Precision Coating Application System:Modular setup inoratidzira kana flow coating kana pfuti dzepfapfaidzo dzinenge dzakavharwa{0}}loop fluid delivery.
IR Flash{0}Kudzima System:PID-inodzorwa infrared kudziyisa nzvimbo dzakagadzirirwa kunyungudika kwezvinonyungudutsa uye kuenzana kwekuputira.
UV Kurapa System:MaLED anogadzirika kana kuti mecury{{0}malambi evapor UV ane mamonitor ekusimba uye mamodule ekutonhodza.
Inomanikidzirwa Kutonhodza System:Ambient kana kutonhora kwemhepo yekutonhodza nzvimbo yekudzikisa tembiricha isati yabatwa.
Kuongorora & Kuburutsa System:Zviteshi zvekuona zvekuona uye otomatiki kuburitsa maconveyor ezvikamu zvakapedzwa.
Electrical & Control System:Centralized PLC, indasitiri yekubata sikirini HMI, uye SCADA kubatanidzwa nekuchengetedza kukiya
Zvidimbu zvehunyanzvi
Kugadzira Line & Cleanroom
|
Item |
Tsanangudzo |
|
Line Layout |
Yakatwasuka / U-Yakaumbwa, Modular |
|
Cleanroom Kirasi |
ISO 7 (Kirasi 10,000) |
|
Tembiricha |
22–26 dhigirii (±1 dhigirii) |
|
Humidity |
40–60% RH |
|
Conveyor Speed |
0.5–3.0 m/min, Inogadziriswa |
|
Max. Workpiece Saizi |
800 × 600 × 300 mm |
|
Kukwanisa Kugadzira |
120–600 pcs/h |
Coating Application System
|
Item |
Tsanangudzo |
|
Maitiro Okushandisa |
Flow Coating / Spray Coating |
|
Coating Type |
UV{{0}Inorapika Acrylic Hardcoat |
|
Coating Ukobvu |
6–16 μm (±2 μm) |
|
Kutamisa Kubudirira |
Huru pane kana kuenzana ne90% Kuyerera / Hukuru pane kana kuenzana ne85% Spray |
|
Sefa |
Yakavharwa-Loop, 5–10 μm |
|
Viscosity Control |
18–25 s, Ford Cup #4 |
Flash-Yadzima & Curing System
|
Item |
Tsanangudzo |
|
IR Flash{0}}Yakadzimwa |
60–80℃, 1–5 min |
|
UV Kusimba |
300–800 mW/cm² |
|
UV Wavelength |
365 nm + 395 nm |
|
UV Dose |
2500-7000 mJ/cm² |
|
Nguva Yekudyara |
3–15 s LED / 1–3 min Mercury Mwenje |
|
Cooling |
25–30 dhigirii , Kumanikidzwa Mhepo Kutonhodza |
Kudzora & Kuchengetedza
|
Item |
Tsanangudzo |
|
Kudzora System |
PLC + Touchscreen + SCADA |
|
Kuputika Kudzivirirwa |
Ex d IIB T6 |
|
Safety System |
Kuwedzeredza Dziviriro, Emergency Stop, Gasi Kuona, Kudzvanya kweMoto |
|
Air Sefa |
G4 + F8 + H13 |
Applications
Automotive Headlight Lenses:Hardcoating yemajekiseni-akaumbwa ePC lenzi.
Taillight Lenses:UV hardcoat processing for PC rear-light lenzi.
LED Mwenje Zvikamu:Kupfekedzwa kwezvikamu zvemwenje zvemotokari zvine nzvimbo dzakaoma.
PC / PMMA Optical Components:Inokodzera läpinäkyvä components zvinoda controlled coating ukobvu.
Customized Engineering
Chinodiwa Ongororo -Ongorora madhirowa lens, zvinhu zvePC, magadzirirwo ekuputira, huwandu hwechinangwa uye chimiro chefekitori.
Coating Muedzo -Simbisa kuyerera/kupfapfaidza, viscosity, ukobvu hwefirimu, IR flash-yakadzimwa uye UV kupora paramita.
Line Dhizaini -Gadzirisa coating, imba yekuchenesa, conveyor, kurapa, zvigadziriso, yekuongorora uye yekudzora masisitimu.
Kuisa & Kumisikidza -Tsigiro yekuisa, kutumira, kudzidziswa, FAT / SAT uye kugamuchirwa kwekugadzira zvinoenderana nezvinodiwa zveprojekiti.
Coating Process Control
Coating Viscosity & Ukobvu:Dzora coating viscosity uye tarisa firimu ukobvu kuti uchengetedze kunoenderana hardcoat kufukidzwa.
IR Flash{0}Kudzima Kudzora:PID{{0}inodzorwa IR kudziyisa inodzora tembiricha uye kupenya-nguva yekusavapo kwemhepo yekunyungudika yakagadzikana uye kuenzana kwekuputira.
UV Kurapa Kudzora:Monitor UV kusimba, UV dosi uye nguva yekurapa zvinoenderana neyakagadzika magadzirirwo.
Conveyor Speed Kudzora:Adjustable conveyor speed inowiriranisa coating, flash{0}}kudzima uye kurapa kutenderera nezvinodiwa kugadzira.
Cleanroom Environment Control:Monitor tembiricha, humidity, kuyerera kwemhepo uye kusefa kuti uderedze kusvibiswa kwechikamu uye kukanganisa kwekupfeka.
Certification & Kutevedzera
ISO 9001
ISO 14001
ISO 45001
CE / inoshanda kuchengetedza zvinodiwa
Patents uye software copyrights
Mutengi-zvakanyanya kunaka uye zvinyorwa zvinodiwa
FAQ
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